Burger Boxes

Custom Printed Burger Boxes for Fresh, Crisp Delivery

Prime Custom Boxes manufactures custom-printed burger boxes designed for restaurants, food trucks, and burger joints looking to keep hot sandwiches fresh and crisp during delivery. There is nothing worse for a customer than opening up a delivery bag only to find a soggy, squashed burger dripping grease through cheap paper wrapping. Whether you operate a single local diner or manage a growing fast-casual chain alongside other takeout lines like our custom Pizza Boxes, your food packaging directly impacts the dining experience at home. Our takeout-style burger boxes are structurally engineered to solve this exact delivery headache. Built from durable, food-safe paperboard with integrated moisture-venting features, these containers lock in heat without trapping excess steam. That means your signature sauces stay inside, your buns stay soft rather than soggy, and your brand graphics arrive looking vibrant and professional. Plus, we offer flexible ordering with No Minimum Order Quantity (NO MOQ), Free Design Assistance, and Free Shipping across the USA.

Key Features & Specifications:

• Feature 1: Food-Grade SBS and Kraft Paperboard Options — We craft our takeout burger boxes using premium food-grade Solid Bleached Sulfate (SBS) board for crisp, bright white printing or sturdy kraft paperboard for a natural, eco-friendly aesthetic. Both options provide the exact structural integrity required to stack multiple meals in a single delivery bag without collapsing or warping under heat.
• Feature 2: Advanced Grease Barrier and Steam Venting — To prevent unsightly grease leaks and messy hands, each box is lined with a specialized PE or aqueous grease barrier coating. We combine this protective lining with strategic vented construction options that release trapped steam while locking in high warmth, making sure your bun maintains its grilled texture from your kitchen line straight to your customer's table.
• Feature 3: Precision Fit Sizes with Crush-Proof Locking Clamshells — Available in standard 4.5 x 4.5 x 3 inch and 5 x 5 x 3.5 inch dimensions—or fully customized sizes—our packaging ensures your single burgers and gourmet sandwiches sit snug without shifting. The integrated crush-proof tab lock keeps the lid firmly closed during transit, shielding your food from accidental drops or rough rides.
• Feature 4: Food-Safe High-Definition Offset and Flexographic Printing — Turn every takeout order into a mobile billboard with full-color custom printing. Using non-toxic, food-safe inks, we apply high-resolution flexo or offset printing to showcase your logo, brand colors, promotional QR codes, or social media handles with sharp lines and rich pigmentation that won't smudge or fade.
• Feature 5: Flexible Ordering & Service with Affordable Custom Pricing — Getting professional branded food packaging shouldn't strain your operating budget. We offer highly competitive, affordable custom pricing along with complete low-volume flexibility. Take advantage of our No Minimum Order Quantity (NO MOQ) policy for seasonal runs, free expert design consultation to refine your layout, and standard free shipping across the entire United States.

Frequently Asked Questions:

What standard sizes do you offer for burger boxes, and can I order custom dimensions?
We offer common standard dimensions like 4.5 x 4.5 x 3 inches for classic single burgers and 5 x 5 x 3.5 inches for larger, stacked gourmet burgers or specialty sandwiches. However, because we manufacture every box to order, we can easily produce custom dimensions tailored precisely to your specific menu items. Simply let our team know your sandwich height and width, and we will create a tailored die-line that prevents your food from sliding around in transit.

How do your burger boxes prevent buns from getting soggy during delivery?
Our burger boxes are specifically engineered with a balance of thermal insulation and steam management. We utilize food-grade SBS or kraft paperboard paired with aqueous or PE inner coatings that keep oil from soaking through, while offering optional vented construction designs. These micro-vents allow excess moisture and steam to escape safely without letting heat out, ensuring your buns remain warm and soft rather than wet and collapsed.

Are the inks and coatings used on these takeout boxes safe for hot food contact?
Yes, absolutely. All materials, coatings, and inks used in our burger packaging are 100% food-safe and formulated for direct or indirect food contact. We apply aqueous or PE grease barriers alongside non-toxic, odorless food-grade inks during printing. This guarantees that heat and grease from your burgers will not react with the box or compromise the natural flavor, aroma, and safety of your food.

Ready to give your delivery menu the protection and professional branding it deserves? Contact Prime Custom Boxes today to discuss your project with a dedicated packaging specialist and receive an instant quote with affordable custom pricing. Let us help you design clean, grease-resistant burger boxes with free design assistance and free nationwide shipping.